Printer Videojet Buying Guide: Compare, Choose & Optimize

Discover the ultimate shopping guide for Printer Videojet, your go-to solution for high-quality, reliable printing. Whether you’re a business owner or an individual seeking efficient and durable printers, Videojet offers cutting-edge technology designed to meet all your labeling and coding needs. Explore top models, key features, and expert tips to help you make an informed and cost-effective purchase.

Comparing Videojet Printer Technologies

Technology Type Contact/Non-Contact Print Resolution Best For Consumables Used Application Speed Typical Substrates
Continuous Inkjet (CIJ) Non-contact Medium Coding flat/curved surfaces, batch codes Inks, solvents Very high Plastic, glass, metal, paper
Thermal Inkjet (TIJ) Non-contact High Cartons, flexible packaging, labels Cartridges (ink) High Paper, cardboard, porous
Laser Marking Non-contact Very high Permanent codes, traceability None (minimal, needs air filter) Very high Glass, metal, plastic, foil
Thermal Transfer Overprinter (TTO) Contact Very high Flexible films, foils, pouches Ribbons High Films, labels, flexible packaging
Large Character Inkjet Non-contact Low to medium Shipping boxes, outer cases, pallets Inks High Corrugate, wood, secondary packaging

Everyday Usage of Videojet Printers

Videojet printers are integral to product identification and traceability across a wide range of industries. Whether you’re in food and beverage, pharmaceuticals, packaging, or industrial manufacturing, these printers streamline the process of coding, marking, and labeling products at various stages of production.

Common everyday usages include:
– Printing batch and lot numbers on food packages for recall management.
– Applying barcodes and serial numbers on pharmaceuticals for compliance and tracking.
– Adding expiry dates, manufacturing dates, or best-before details on bottles, cans, and boxes.
– Coding unique identification on cables, extrusions, or metal parts.
– Marking outer shipping cartons with branding, handling instructions, or traceability codes.

The value of a Videojet coding system lies in its speed, consistency, and adaptability. High-speed lines need accurate marks without compromising throughput—a strength of Videojet’s non-contact and rapid print technologies.


Key Benefits of Using Videojet Printers

  1. Vast Substrate Compatibility
  2. Capable of printing on plastic, glass, metal, cardboard, wood, flexible film, shrink wrap, and more.

  3. Non-Contact Printing

  4. Most technologies (CIJ, Laser, TIJ) don’t touch the product, minimizing product damage and contamination risk.

  5. High-Speed, High-Volume Operation

  6. Designed to keep up with even the fastest production lines with minimal downtime or jams.

  7. Versatile Print Content

  8. Support for alphanumeric codes, barcodes, logos, serial numbers, datamatrix, QR codes, and more.

  9. Ease of Integration

  10. Multiple mounting options and network connectivity make it easy to integrate into existing or new production lines.

  11. Minimal Maintenance with Advanced Features

  12. Features like self-cleaning printheads, runtime analytics, alert systems, and remote diagnostics reduce maintenance time.

  13. Regulatory & Supply Chain Compliance

  14. Supports traceability and anti-counterfeiting measures essential in pharma, food, automotive, and electronics.

How to Choose the Right Videojet Printer for Your Needs

When investing in a Videojet printer, match your choice to your application, product, and long-term production goals. Here’s how to approach the decision:

1. Identify Your Application & Substrate

  • Product Material: Are you coding on flexible packaging, rigid plastic, metal, glass, or corrugated boxes?
  • Shape and Size: Do your products have flat, curved, or irregular surfaces?

2. Determine Marking Requirements

  • Message Content: Numeric codes, variable data, graphic logos, multi-line text?
  • Print Resolution: For simple batch codes, high-resolution may be unnecessary; for logos and small characters, it’s critical.
  • Permanence: Is mark removal a consideration (e.g., anti-tampering), or do you need permanent marks (e.g., in chemicals or pharmaceuticals)?

3. Choose Based on Line Speed & Volume

  • Speed: High-speed bottling lines require CIJ or laser technologies with rapid drying times.
  • Volume: Bulk shipping or pallet marking may benefit from large character inkjet systems.

4. Evaluate Environmental & Regulatory Conditions

  • Operating Environment: Washdown, dusty, or temperature-variable environments?
  • Compliance Needs: Must your codes conform to specific standards?

5. Maintenance, Support, and Ease of Use

  • Consumables: Consider the availability/cost of inks, ribbons, cartridges, or filters.
  • Downtime Impact: Is service required frequently? Look for remote support and analytics.
  • User Interface: Are multilingual touchscreens or simple interfaces important for your staff?

Printer Recommendation Examples


Videojet Industrial Inkjet Printers - Coding & Marking Solutions - printer videojet

Scenario Recommended Printer Type Key Reason
Bottled beverages on fast line Continuous Inkjet (CIJ) High speed, curved surface adaptable
Pharmaceutical blister packs Thermal Inkjet (TIJ) or Laser High resolution, compliance
Flexible snack packaging Thermal Transfer Overprinter (TTO) Outstanding resolution, film compatibility
Secondary packaging, pallets Large Character Inkjet Large text, readable barcodes
Electronics, anti-counterfeiting Fiber/UV Laser Marking Permanent, high-precision marks

User Tips and Best Practices for Videojet Printers

Optimize Your Coding Solution

  • Regular Calibration: Schedule periodic checks to keep print quality crisp.
  • Proper Consumables Storage: Store inks/ribbons in climate-controlled areas to prolong life and reduce drying/clogging.
  • Clean Printheads: For CIJ and TIJ printers, regular printhead cleaning ensures reliable output and reduces downtime.
  • Monitor Consumption: Use built-in analytics or tracking tools to forecast ink/ribbon needs, minimizing line stoppages.
  • Utilize Remote Support: Take advantage of remote diagnostics and support services to reduce the need for on-site interventions.

Code Quality & Compliance

  • Verification: Routinely check barcode and datamatrix readability—essential for supply chain compliance.
  • Message Management: Use centralized software (like Videojet’s CLARiSUITE) to control message templates across multiple printers, preventing costly coding errors.

Safety and Environment

  • Fume Extraction: For laser markers, ensure proper ventilation or extraction systems are installed.
  • Label Handling: For print-and-apply labelers, maintain label stock in dry areas and load per manufacturer instructions.

Training & Operator Guidance

  • Provide Training: On-site or online training for operators leads to fewer errors and improved uptime.
  • Quick Reference Guides: Keep manuals and troubleshooting tips accessible at each machine.

Videojet Printer Types: Technical Comparison Table

Feature CIJ (Continuous Inkjet) TIJ (Thermal Inkjet) Laser Marking TTO (Thermal Transfer) Large Character Inkjet
Max Line Speed >300 m/min ~100 m/min >300 m/min Up to 600 mm/sec ~90 m/min
Print Resolution Up to 256×256 dpi Up to 600 dpi Up to 2400 dpi Up to 300 dpi 100-300 dpi
Typical Maintenance Low – auto clean head Minimal – replace cart Minimal Ribbon changes Occasional head clean
Ink/Ribbon Change Infrequent (large bottles) Replaceable cartridge None Regular (rolls) Infrequent (bulk ink)
Consumable Cost Moderate Higher (cartridges) Very Low Moderate Low
Print Content Text, numbers, simple logos High-res text, graphics Permanent marks/logos High-res text, barcodes Large codes, barcodes
Substrate Types Almost any Porous, semi-porous Most metals, plastics, glass Films, labels Corrugate, wood
Footprint (Space Needed) Compact-medium Compact Varies (can be compact) Medium-large Large
Downtime Recovery Minutes Swap cartridge N/A Quick ribbon swap Minutes
Suitability for Washdown Select models Yes (enclosures) Yes Some models Yes
Environmental Sensitivity Some to humidity Humidity/heat Needs ventilation Ambient temps only Humidity/ink drying

Practical Tips and Recommendations

Selecting the Optimal Model

  1. Assess Production Line Needs: Consider how many lines you have, the type of products, and if you need centralized control.
  2. Calculate Total Ownership Cost: Include ink/ribbon consumption, maintenance, downtime, and service in your budget.
  3. Consider Future Scalability: Choose a platform that allows for expansion or additional features like vision inspection or CLARiSUITE integration.
  4. Request a Print Sample: Before purchase, ask for a print sample to assess code legibility and durability on your actual packaging.
  5. Explore Service and Warranty Options: Look for comprehensive service agreements or training packages to minimize unexpected costs.

Ensuring Optimal Operation

  • Set up Scheduled Maintenance: Preventive maintenance extends printer lifespan and ensures consistent code quality.
  • Monitor Operating Environment: Excess dust, moisture, or vibration can affect printer performance and mark quality.
  • Train Multiple Operators: Prevent productivity bottlenecks when staff changes or during shift transitions.
  • Track Downtime: Use built-in downtime analytics to identify and correct recurring issues quickly.
  • Regularly Review Compliance: Regulations in pharmaceuticals and food frequently change—ensure your coding stays current.

Related Video

Conclusion


Industrial Inkjet Printers - Coding & Marking System | Videojet India - printer videojet

Selecting the right Videojet printer is crucial for seamless production, regulatory compliance, and long-term cost savings. By understanding the full range of Videojet technologies—from CIJ and TIJ to laser and large character printers—you can match a solution to your exact needs. Carefully review your application, mark requirements, and operational environment. With the right model and thoughtful maintenance, you will ensure crisp, reliable codes and streamlined operations for years to come.


FAQ

  1. What is a Videojet printer, and what is it used for?
    A Videojet printer is an industrial coding and marking machine used to print information such as batch numbers, expiry dates, barcodes, and graphics on products and packaging. They are commonly used across industries like food, beverage, pharmaceuticals, and manufacturing to support traceability and compliance.

  2. What types of Videojet printers are available?
    Videojet offers several printer technologies—Continuous Inkjet (CIJ), Thermal Inkjet (TIJ), Laser Marking, Thermal Transfer Overprinters (TTO), and Large Character Inkjet printers. Each type is designed for different production needs, substrates, and coding requirements.

  3. How do I decide which model is best for my application?
    Identify your substrate, print content, line speed, operating environment, and compliance requirements. Match these factors to the strengths of each printer type. For example, high-volume packaging may benefit from CIJ, while high-resolution codes for small cartons may require TIJ or laser.

  4. What substrates and surfaces can Videojet printers code on?
    Videojet printers handle a wide variety of surfaces, including glass, plastic, metal, flexible packaging, cardboard, corrugate, films, shrink wrap, and even wood. Each printer type is optimized for certain substrates.

  5. Are Videojet printers suitable for high-speed production lines?
    Yes, Videojet printers are engineered for high-speed, high-volume environments. Technologies like CIJ and laser can print clear, readable codes even at production speeds exceeding 300 meters per minute.

  6. What are the primary maintenance requirements?
    Maintenance needs vary by model, but regular printhead cleaning (CIJ/TIJ), timely ink or ribbon replacement, and environmental checks are standard. Many models have auto-cleaning features and provide runtime diagnostics to minimize downtime.

  7. Can Videojet printers print barcodes and graphics?
    Yes. Most models can print a variety of code types, including linear barcodes, datamatrix codes, QR codes, graphics, logos, and multi-line text. High-resolution models are best for complex codes and images.

  8. How permanent are the codes produced?
    The permanence depends on printer type and ink choice. Laser marking offers the most permanent codes, ideal for anti-counterfeiting. CIJ and TIJ inks have varying degrees of permanence based on formulation and substrate.

  9. How easy is it to integrate a Videojet printer into my current production line?
    Videojet printers are designed for easy integration, with adjustable mounts, network connectivity, and flexible printhead positioning. Dedicated technical support is also available to assist with setup and integration.

  10. What support and training options are available?
    Videojet provides extensive support, including remote diagnostics, on-site service agreements, user training packages, operator manuals, safety data sheets, and knowledge portals for troubleshooting and best practices.

Printer Videojet Buying Guide: Compare, Choose & Optimize

Contents of Table

Contact [email protected] Whatsapp 86 15951276160