Falconboard Shopping Guide: Types, Uses & Choosing Tips

Discover the versatility and eco-friendly appeal of falconboard in our comprehensive shopping guide. Renowned for its lightweight strength and sustainable design, falconboard is the top choice for creative projects, retail displays, and signage. Whether you’re a DIY enthusiast or a business owner seeking greener options, this guide will help you navigate the best solutions falconboard has to offer.

Falconboard: Types, Variations, and Applications

Type/Model Core Material Surface Finish Options Thickness Available Typical Applications Notable Features
Falconboard Print Paper Honeycomb White/Kraft/Custom 3/16″, 1/4″, 1/2″ Interior graphics, photo mounting Smooth for direct print
Falconboard Mount Paper Honeycomb White/Kraft/Custom 3/16″, 1/4″, 1/2″ Mounting digital prints, exhibits Engineered for mounting
Falconboard All White Paper Honeycomb All-White 1/4″, 1/2″ Premium displays, retail signage Bright white core/face
Falconboard Black Paper Honeycomb All-Black Varies High-end signage, contrast displays Sleek black edge/core/face
Falconboard Kraft Core Paper Honeycomb White or Kraft 3/16″, 1/4″, 1/2″ 3D displays, POP, trade shows Natural kraft core look
Falconboard Build Paper Honeycomb White/Kraft Up to 2″ Structural displays, 3D builds Extra rigidity/thickness

Everyday Uses of Falconboard

Falconboard is designed for versatile visual applications where sustainability, durability, and aesthetics matter. You’ll encounter it in:

  • Retail Point-of-Purchase (POP) Displays: Lightweight yet strong, Falconboard is ideal for shelf signage, endcap displays, large hanging signs, and wayfinding.
  • Trade Show Booths & Event Graphics: It’s frequently used for exhibition walls, modular structures, freestanding panels, and product towers. Its ease of transport and assembly makes it a favorite for event logistics.
  • Interior Store Signage: Clean edges and a smooth surface allow for vibrant branding throughout stores, lobbies, and indoor public spaces.
  • Photo & Graphic Mounting: Artists and print shops use Falconboard as an eco-friendly substrate for fine art prints, promotional posters, and displays.
  • Three-Dimensional Displays: Thanks to its structural rigidity, Falconboard enables creative 3D builds, including lifesize standees, product replicas, and sculptural elements.

It’s important to note that Falconboard is intended for indoor use—it is not waterproof and should be protected from prolonged humidity.

Key Benefits of Falconboard

1. Environmentally Responsible

  • 100% Recyclable & Biodegradable: Unlike foam or PVC boards, Falconboard is made entirely from SFI-certified renewable virgin and post-consumer recycled paper fibers. This means it can be easily recycled with standard paper waste—minimizing environmental impact.
  • No Plastics or Harmful Additives: It contains no CFCs, heavy metals, or hazardous substances.

2. Superior Print Quality

  • Smooth, Flat Surface: Allows for rich color reproduction, crisp text, and fine detail—ideal for high-resolution direct printing or mounting.
  • Excellent Print Adhesion: Accepts UV-cured, latex, and solvent inks without delamination or warping.

3. Outstanding Rigidity and Strength

  • Honeycomb Core Structure: Delivers a high strength-to-weight ratio; can support heavier loads compared to traditional foam boards while remaining lightweight.
  • Denting, Scratching, and Warping Resistance: Tough core maintains a flat, undisturbed surface even after handling and transport.

4. Lightweight and Easy to Handle

  • Reduced Freight & Shipping Costs: Lower density compared to wood or solid substrates makes Falconboard cost-efficient for large volume or oversized projects.
  • Effortless Fabrication: Simple to cut (table or die cutting), drill, route, crease, and convert into custom shapes—ideal for intricate and unique designs.

5. Flexible Applications & Variants

  • Range of Thicknesses and Finishes: Available in multiple thicknesses (from 3/16″ to 2″), surface colors (white, black, kraft), and core options (white or kraft).
  • No Additional Backing Needed: Holds up as a standalone sign without boosts for structural support.

How to Choose the Right Falconboard

Selecting the best type of Falconboard for your project depends on several factors:

1. Intended Use and Setting

  • Temporary vs. Permanent Installation: For short-term displays (events, trade shows), a lighter or thinner board may suffice. For longer, more robust installations (retail, high-traffic areas), consider thicker, more rigid variants.
  • Display Type: If you plan complex 3D structures, opt for Falconboard Build or thicker panels. For simple prints, the Print or All White models work well.
  • Size: Larger signs benefit from thicker, more rigid panels to minimize sagging.

2. Desired Aesthetics

  • Edge Appearance: If exposed edges are visible, select All White or Black versions for a uniform look. Kraft core versions give a natural, eco-friendly aesthetic.
  • Surface Color: White for pure, vibrant prints; black for dramatic graphics; kraft for earthy or rustic themes.

3. Printing/Finishing Needs

  • Print Compatibility: All Falconboard lines allow direct printing, but All White provides a pristine print surface for art-heavy or photo-quality results.
  • Mounting Requirements: The Mount line is engineered for heavy media and mounting applications.

4. Environmental & Budget Considerations

  • Eco-Priorities: All options are sustainable, but using Falconboard will reinforce your company’s commitment to green practices.
  • Budget: Thinner and kraft core boards tend to cost less. However, premium All White or extra-thick boards may cost more but provide enhanced quality and presence.

User Tips: Getting the Best from Falconboard

  • Cutting and Shaping:
  • Use table saws, routers, or digital cutters for clean, precise edges.
  • For complex curves or custom designs, consider CNC routing or die cutting.
  • Printing:
  • Direct print with UV, latex, or solvent ink for the best adhesion and vibrancy.
  • Test ink settings on a sample panel before full production runs.
  • Mounting & Assembly:
  • Pre-drill holes for hanging or support fixtures—Falconboard’s honeycomb structure responds well to screws or grommets with minimal crush.
  • For freestanding signs, design bases with wide footprints for stability.
  • Storage & Handling:
  • Store flat in a dry, climate-controlled space.
  • Avoid exposing to moisture—Falconboard can weaken or delaminate if wet.
  • Edge Protection:
  • If edges may experience heavy wear, apply protective tape or laminates.
  • Sustainable End-of-Life:
  • After use, simply recycle with standard cardboard or paper recycling streams.

Falconboard Technical Specifications Table


Hexacomb Falconboard - falconboard

Falconboard Model Thickness (inches) Core/Shell Color Sheet Size Options Average Weight (lbs/sq.ft) Print Surface Quality Applications
Print 3/16″, 1/4″, 1/2″ White/Kraft 48″x96″, 60″x120″ ~0.64 (1/4″) Excellent POP, tradeshow, photo mounting
All White 1/4″, 1/2″ All white 38″x87″, 48″x96″ ~0.65 (1/4″) Superior High-end retail, art displays
Kraft-Core 3/16″-1/2″ Kraft core/White Custom sizes ~0.63 (1/4″) Very Good Eco-displays, 3D signage
Build Up to 2″ White/Kraft Custom 1.0+ (2″) Good 3D structures, event builds
Mount 3/16″, 1/2″ White/Kraft Custom ~0.65 (1/4″) Good Durable backing for print mounting
Black Varies All black Varies ~0.7 (1/4″) Very Good Sleek visual displays

*Note: Actual weights may vary by manufacturer and moisture content. Always verify with your supplier.

Best Practices and Advice for Choosing & Using Falconboard

  • Always Confirm Indoor Suitability: Falconboard is highly susceptible to moisture. Only use it for indoor or short-term sheltered outdoor use (never leave in the rain).
  • Match Thickness to Application: Thin boards (3/16″, 1/4″) are best for wall-mounted graphics or suspended signage; use thicker boards (1/2″ or more) for freestanding or load-bearing displays.
  • Eco-Friendly Presentation: If you want to highlight sustainability in your presentation, choose kraft core or request documentation on recycled content for your project.
  • Testing Required for Special Finishes: Always test adhesives, paints, or additional surface treatments on offcuts before full-scale application.
  • Design for Reusability: Use non-destructive mounting methods (like Velcro, tabs, or nondamaging fasteners) to reuse boards for future events or displays.

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Conclusion

Falconboard stands out as the leading sustainable alternative to traditional foam and PVC display boards. Its paper-based honeycomb structure delivers superior strength, a pristine print surface, and complete recyclability. Whether you’re designing standout retail signs, memorable trade show experiences, or eco-conscious point-of-purchase displays, Falconboard offers the reliability, quality, and environmental stewardship today’s brands and creatives demand.

By understanding its available types, applications, and best practices, you can make informed choices—maximizing both visual impact and operational efficiencies, while reducing your environmental footprint.


FAQ

  1. What is Falconboard made of?
    Falconboard is constructed from a paper honeycomb core sandwiched between paper surfaces. All materials are sourced from renewable virgin and recycled fibers, making the board 100% paper-based and recyclable.

  2. Is Falconboard truly recyclable? How do I recycle it?
    Yes. Falconboard is fully recyclable through standard paper and cardboard recycling streams. After use, simply remove any non-paper attachments (like metal fasteners) and recycle it with other corrugated or mixed paper materials.

  3. Can Falconboard be used outdoors?
    No. Falconboard is designed exclusively for indoor use. Exposure to water, high humidity, or weather can compromise its strength and cause warping or delamination.

  4. How strong is Falconboard compared to foamboard or gatorboard?
    Falconboard’s honeycomb structure offers twice the rigidity of foamboard and more impact resistance than both foamboard and gatorboard. However, it is not as durable as some solid plastics in harsh environments.

  5. What thicknesses does Falconboard come in?
    Common thicknesses include 3/16″, 1/4″, and 1/2″, with specialty or structural boards (like Falconboard Build) available up to 2″. The right thickness depends on your specific application.

  6. Can I print directly onto Falconboard?
    Yes. Falconboard is engineered for direct printing with UV-cured, latex, or solvent inks. Its smooth surface allows for high-quality, vibrant images and sharp text.

  7. What sizes are available?
    Standard sheet sizes include 48″ x 96″ and 60″ x 120″, but custom sizing is available from many suppliers. Always check sheet dimensions with your vendor before ordering.

  8. How easy is Falconboard to fabricate or cut?
    Falconboard is easy to cut with table saws, CNC routers, or digital cutters. It can also be die-cut for custom shapes. Thicker variants offer greater structural flexibility for creative builds.

  9. What types of display or signage is Falconboard best suited for?
    It excels in POP displays, event graphics, trade show booths, 3D models, and photo or promotional print mounting—any application needing an eco-friendly, rigid, and visually impressive board.

  10. Is Falconboard cost-effective compared to other display boards?
    Falconboard typically costs a bit more than foamboard but provides much greater environmental value and durability. It is often less expensive than gatorboard, PVC, or acrylic for larger, high-quality displays.


With the right Falconboard selection, your displays will stand out visually, align with sustainability goals, and deliver the strength and performance needed for professional events and retail settings.

Falconboard Shopping Guide: Types, Uses & Choosing Tips

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